Heavy Duty Epoxy Flooring

Permadeck HD

PERMADECK HD Heavy Duty Epoxy Flooring System is a seamless epoxy flooring based on solvent free advanced epoxy resins – hardener system to provided durable and hardwearing surface. The system is designed to handle aggressive and abusive working environment. It has outstanding compressive strength, abrasion resistance, impact resistance and chemical resistance.

>Heavy Industry Manufacturing
>Assembly plants
>Aircraft Hanger
>Loading Bay

The heavy duty flooring system meets the following:
Hard wearing
Protects the concrete deck by preventing the seepage of water
Available in many colours
Hard wearing and durable
Non-skid finish available upon request
High compressive and flexural strength
Outstanding impact resistance
High chemical resistance
Easy to maintain
VOC free formulations

System Details :
Primer : SURESEAL PS38
Screed : SURESEAL ES5000
Sealer : SURESEAL 2005 SF
Top Coat : SURESEAL 2005 SF
Line marking : PLC 118 ST
Total Thickness : 4 to 5 mm

Substrate Requirement
New concrete shall have a minimum compressive strength of 25 N/mm2 and cured for 28 days. The moisture content of the substrate shall not exceed 4% ( Tramex CME 4 meter ) or a moisture barrier is needed. The pull of tensile strength shall be at least 1.0 N/mm2.

Surface Preparation:
The surface shall be prepared by scarifier or captive blasting with steel shots to remove laitance and other surface contaminants and provide good profile to enhance mechanical keying. Cracks and blow holes shall be patched with materials. Industrial vacuum cleaner shall be used to remove dust during surface preparation.

Epoxy Primer
The primer SURESEAL PS38 shall be applied by roller or steel trowel at a rate of 0.25 to 0.3 kg/m2 immediately after surface preparation process is completed. All coating materials shall be mixed thoroughly with power mixer to ensure homogeneous mix. The epoxy screed SURESEAL ES5000 shall be applied while the primer is still tacky.

Epoxy Screed
The epoxy screed shall be thoroughly mixed by mortar mixer. The materials shall be evenly spread with a screed box at a rate of 8.0 to 9.0 kg/m2 and compact by hand using steel trowel or power trowel.

Epoxy Sealer
A sealer coat SURESEAL 2005 SF is applied over the applied screed immediately when the screed is hard enough to be stepped on. The sealer coat shall be applied by steel trowel to the screed surface and ensure the porosity is filled.

Epoxy Topcoat
The topcoat SURESEAL 2005 SF shall be applied over the sealer coat by steel trowel or rubber squeegee at a rate of 1.5 kg/m2.

Finish : Gloss
No. of layers : Four
Thickness : 4.0 mm to 5.0 mm.
Colour : Refer to colour card.

Installation of PERMADECK HD shall be carried out by licensed applicators.
Application instructions is available upon request.

Compressive Strength (ASTM C579-01) : 85 N/mm2
Tensile Strength (ASTM 307-03) : 50 N/mm2
Flexural Strength (ASTM C348-02) : 55 N/mm2
Abrasion Resistance (ASTMD4060-01) : 0.034 (CS10/1000 cycles/1000 gm)
Water Permeability : Impermeable
Chemical Resistance : Resistant to petrol, diesel, brake fluid,
battery water and wide range of industrial